When winding coils for motor linear motor spindles, it is necessary to strictly follow the winding turns of the coils based on the motor parameters. The number of turns of the motor linear motor coil, whether more or fewer, will have a certain impact on the motor. This is because the winding of the motor linear motor coil is similar to an inductor. If the motor is wound with more turns, the number of turns and the inductance will increase. If fewer turns are wound, the number of turns and the inductance will decrease. These factors will have some influence on the motor to varying degrees.

Winding Process of Motor Linear Motor Coils:

The diameter of the enamel wire for motor linear motor coils ranges from 0.4mm to 0.7mm, and different winding methods can be used based on the diameter of the enamel wire. For example, diameters above 0.6mm can only be wound with a single wire. Diameters between 0.45mm and 0.57mm can be wound with double wires, and diameters between 0.4mm and 0.5mm can be wound with triple wires.

The winding method for motor linear motor coils varies depending on the requirements. If a larger battery capacity is needed, multiple windings with a smaller diameter single wire can be used. For example, a single wire with a diameter of 0.45mm can be wound with 28 turns, a super straight track with a 0.7mm enamel wire can be wound with 9 turns, a Lightning Dragon Loop and other large slope track can be wound with a 0.62mm enamel wire for 13 turns, and a Five-Track Dragon and other comprehensive tracks can be wound with a 0.51mm enamel wire for 9 turns.

Generally, for a 5mm motor linear motor coil, a single wire should be wound with 12 or more turns. If the motor linear motor coil has a high rotational speed, the enamel wires can be combined, known as the “multi-wire single-winding method.” It is also possible to use a single wire with a large torque. The “pyramid winding method” or “single-wire rewinding method” can be used. To balance the torque, you can choose a high-speed rotor with high torque magnetic steel or a high torque rotor with thin magnetic steel.

The more windings in the motor linear motor coil, the greater the motor torque, but the slower the speed. Improving the performance of the motor depends on what kind of motor you need: If you need high torque, you need to wind the coil multiple times, usually with a single wire and single winding or a single wire with multiple windings. If you need speed, you need to use more enamel wire as a backup. The key point for motor linear motor coils is to have a high saturation level, which means the wires should be arranged tightly without gaps. The thicker the enamel wire diameter, the larger the current, but attention should be paid to the arrangement.